Post Delivery Inspection sheet for ATVs

TXPOWERSPORTS

VEHICLE ASSEMBLY & MAINTENANCE GUIDE

IMPORTANT MAINTENANCE INFORMATION

Vehicle Assembly & Service Guide

Follow the inspection and maintenance recommendations below after vehicle assembly and throughout the life of your powersports vehicle.

1. After Vehicle Assembly

After vehicle assembly, do the following:

1	Ensure all nuts and bolts are securely fastened.
2	Replace engine oil with a high-grade blend 15W-40 or 10W-40.
3	Replace the spark plug with an appropriate new NGK plug. Part # CR6-HSA.

25-Point Vehicle System Check

Fuel System

01	Check carburetor for proper operation.
02	Check for proper operation of choke.
03	Check for proper operation of fuel pet-cock.
04	Check for proper operation of fuel drain line.
05	Check for proper operation of gas tank vent.
06	Check and adjust idle set screw.
07	Adjust needle if necessary for high-altitude operation.

Electrical

08	Install and check battery. Fill with electrolyte if battery is not a sealed unit.
09	Check fuses.
10	Check all lights.
11	Check ignition.
12	Ensure proper operation of starter.
13	Check that spark plug wire is properly installed.

Engine

14	Check oil for proper level and quality.
15	Check cooling system for antifreeze on water-cooled units.

Suspension

16	Check wheel bearings.
17	Check and adjust suspension components.
18	Check and adjust tire pressure (2-6 PSI and within 1 PSI of each other).
19	Check and adjust brakes.

Other

20	Check all plastic for damage.
21	Check and adjust throttle cable.
22	Check foot-rests.
23	Test all hand and foot controls for proper operation.
24	Check, adjust and lubricate chain.
25	Check transaxle fluid level if necessary.

Recommended Service Intervals

First Service Interval 10-15 Hours

A.	Check all nuts/bolts for tightness and security.
B.	Check all engine/vehicle fluid levels and ensure there are no leaks.
C.	Check and adjust chain tension if necessary.
D.	Check tire pressure.
E.	Check all cables and controls for proper operation.

3 Month Service Interval

A.	Check all nuts/bolts for tightness and security.
B.	Change engine oil.
C.	Check and replace spark plug if necessary.
D.	Check and adjust chain tension if necessary.
E.	Check tire pressure and condition.
F.	Check all cables and controls for proper operation.
G.	Lubricate all fittings and chain as necessary.

6 Month Service Interval

A.	Check all nuts/bolts for tightness and security.
B.	Change engine oil and filter.
C.	Replace spark plug.
D.	Check and adjust chain tension if necessary.
E.	Check tire pressure and condition.
F.	Check and adjust valve clearances if necessary.
G.	Check all cables and controls for proper operation.
H.	Lubricate all fittings and chain as necessary.
I.	Check all vehicle fluid levels, including coolant and brake fluid.

12 Month Service Interval

A.	Check all nuts/bolts for tightness and security.
B.	Change engine oil and filter.
C.	Check and replace spark plug if necessary.
D.	Check and adjust chain tension if necessary.
E.	Check tire pressure and condition.
F.	Check all cables and controls for proper operation.
G.	Lubricate all fittings and chain as necessary.
H.	Flush and replace brake fluid.
I.	On water-cooled vehicles, follow the recommended cooling-system service requirements.

MAINTENANCE REMINDER

Keep Your Vehicle Properly Maintained

Regular inspection and maintenance help keep your powersports vehicle operating properly and safely. Always follow the maintenance recommendations applicable to your specific vehicle.

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Post Delivery Inspection sheet for ATVs

Vehicle Assembly & Service Guide

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