Post Delivery Inspection sheet for ATVs

After vehicle assembly, do the following:

a. Ensure all nuts/bolts are securely fastened.
b. Replace engine oil with a high grade blend (15-40w) or (10-40w)
c. Replace sparkplug with an appropriate new NGK plug. Part #CR6-HSA
25 point ATV/motorcycle system check:
Fuel System1)

Check carburetor for proper operation
2) Check for proper operation of choke
3) Check for proper operation of fuel pet-cock
4) Check for proper operation of fuel drain line
5) Check for proper operation of gas tank vent
6) Check and adjust idle set screw
7) Adjust needle if necessary (high altitude)Electrical
8) Install and check battery - fill with electrolyte if battery is not a sealed unit
9) Check fuses
10) Check all lights
11) Check ignition
12) Ensure proper operation of starter
13) Check that spark plug wire is properly installedEngine
14) Check oil for proper level and quality
15) Check cooling system for anti-freeze (only on water cooled units)Suspension
16) Check wheel bearings
17) Check and adjust suspension components
18) Check and adjust tire pressure (2-6psi and within 1lb of each other)
19) Check and adjust brakesOther
20) Check all plastic for damage
21) Check and adjust throttle cable
22) Check foot-rests
23) Test all hand and foot controls for proper operation
24) Check and adjust (and lubricate) chain
25) Check transaxle fluid level (if necessary)

2. First Service Interval 10-15 Hours Usea.
a. Check all nuts/bolts for tightness and security.
b. Check all Engine/Vehicle fluid levels and ensure there are no leaks.
c. Check and adjust chain tension if necessary
d. Check tire pressure.
e. Check all cables/controls for proper operation.

3 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil.
c. Check and replace spark plug if necessary.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check all cables/controls for proper operation.
g. Lube all fittings/chain as necessary.

6 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil and Filter.
c. Replace Spark Plug.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check and adjust Valve Clearances if necessary.
g. Check all cables/controls for proper operation.
h. Lube all fittings/chain as necessary.
i. Check all Vehicle fluid levels (coolant, brake fluid, etc.)

12 Month Service Interval:
a. Check all nuts/bolts for tightness and security.
b. Change Engine Oil and Filter.
c. Check and replace Spark Plug if necessary.
d. Check and adjust chain tension if necessary.
e. Check tire pressure/condition.
f. Check all cables/controls for proper operation.
g. Lube all fittings/chain as necessary.
h. Flush and replace brake fluid.
I. On water-cooled vehicles